Manufacturing Solutions
Everlux supports customers through product development, tooling, aluminium die casting, plastic molding, surface finishing, electronics integration, assembly and dispatch-ready production.
The manufacturing setup is useful for customers who need housing sets, component manufacturing, finished LED light assembly or development support for new lighting products.
Step 01
Product Requirement
Step 02
Design & Tooling
Step 03
Casting / Molding
Step 04
Finishing
Step 05
Electronics / Assembly
Step 06
Inspection & Dispatch
Process Photo
Tool room / VMC / mold photo
Support for lighting housings, plastic parts and component tooling with practical development focus.
Aluminium die casting capability for lighting housings and related engineered components.
Process Photo
Injection molding machine / molded part photo
Plastic molded components for lighting products, assemblies and supporting applications.
Process Photo
Powder coating / surface finish photo
Finishing support for aluminium and metal components used in lighting and industrial applications.
Process Photo
SMT PCB / electronics integration photo
PCB assembly and electronics integration support for selected LED lighting products.
Process Photo
Assembly / testing / packing photo
Support for product assembly, inspection, testing and packing based on customer requirement.
Everlux is suitable for customers looking for lighting housing manufacturing, component supply, finished LED light assembly or long-term product development and manufacturing support.
Integrated Process
Our process connects engineering, tooling, component manufacturing, finishing, electronics integration, assembly, testing, and dispatch into a single controlled manufacturing flow.
Product requirements, application needs, material selection, design direction, and manufacturability are reviewed before development begins.
Molds, dies, fixtures, and tooling are developed with controlled machining, EDM work, fitting, trials, and correction cycles.
Aluminium and plastic components are produced through high pressure die casting and injection molding with process control.
Components move through coating, finishing, and allied surface preparation processes for durability and final appearance.
LED modules, drivers, PCB assemblies, and electrical sub-assemblies are integrated as per product and project requirements.
Mechanical parts, electronics, optics, gaskets, fasteners, and accessories are assembled into finished or semi-finished products.
Products are checked through visual inspection, electrical testing, assembly verification, and final quality control before packing.
Finished goods are packed, labelled, documented, and prepared for dealer, project, OEM, or customer dispatch requirements.
